LIVE PRODUCTION RUNS AVAILABLE | SIALKOT, PK • EST. 2024
USA • UK • EU • MIDDLE EAST | 100% SOLAR POWERED FACILITY
CATALOG DIVISIONS

THE 7-PHASE MANUFACTURING ROADMAP

Transparent OEM production pipeline engineered for zero-defect quality control, 7-10 day prototype sampling, and guaranteed international lead times.

PRODUCTION PHASES (01 - 07)

Click through our transparent 7-step production pipeline. Every phase is audited for zero-defect quality control and guaranteed international lead times.

STEP 01 / 07 INQUIRY & CONSULTATION

INQUIRY & TECH PACK AUDIT

We analyze your tech packs, vector artwork, and target garment specifications to formulate direct factory pricing, optimal MOQs, and production timelines.

  • Tech Pack Feasibility & Vector Art Review
  • Fabric GSM & Material Formulation
  • Transparent Direct OEM Price Quotation
  • Strict Client NDA Confidentiality Agreement
Tech Pack Consultation Phase
PHASE 1: TECH PACK CONSULTATION

THE 7-PHASE MANUFACTURING ROADMAP

Explore every step with full operational details, image previews, SLAs, and deliverables.

Phase 1 Audit
PHASE 1 AUDIT
PHASE 01 // 7–10 DAYS

Tech Pack & Vector Audit

Our lead apparel engineers review your tech pack vector artwork, grading rules, target GSM, and bill of materials to calculate exact factory pricing.

DELIVERABLE: Direct Factory Price Proposal & Signed Client NDA
Phase 2 Fabric
PHASE 2 FABRIC
PHASE 02 // 3–5 DAYS

Fabric Sourcing & Pantone Match

Selecting custom yarn formulations in 4-Way stretch nylon elastane, 200–450 GSM French Terry, and custom Pantone lab-dip color dyeing.

DELIVERABLE: Pantone Color Swatch Approvals & Fabric Lab Dips
Phase 3 Sample
PHASE 3 SAMPLE
PHASE 03 // 7 DAYS

3D Prototyping & Physical Sample

Crafting 3D digital renderings followed by physical pre-production prototype garments to validate fit, stitching tension, and logo application.

DELIVERABLE: Golden Sample Sign-Off Before Bulk Cut
Phase 4 Production
PHASE 4 PRODUCTION
PHASE 04 // 15–20 DAYS

Automated Laser Cut & Mass Assembly

Bulk automated computerized pattern laser cutting and high-speed assembly line stitching using 4-needle 6-thread flatlock machines in Sialkot.

DELIVERABLE: High-Speed Assembly (50,000+ Monthly Capacity)
Phase 5 QA Audit
PHASE 5 QA AUDIT
PHASE 05 // CONTINUOUS

Multi-Stage Quality Inspection

Inline seam tensile strength tests, fabric shrinkage validation, colorfastness washing trials, and 100% final garment export QA audit.

DELIVERABLE: Zero-Defect QA Audit Certificate
Phase 6 Packaging
PHASE 6 PACKAGING
PHASE 06 // 2–3 DAYS

Private Labeling & Polybag Packing

Applying 3D silicone brand logos, custom woven neck tags, barcoded price hangtags, and sealing garments in individual eco polybags.

DELIVERABLE: Custom Retail Ready Private-Label Packaging
Phase 7 Freight
PHASE 7 FREIGHT
PHASE 07 // 3–5 DAYS AIR / 20 DAYS SEA

Global Express Freight Export

Express door-to-door air freight (DHL / FedEx) or ocean logistics to USA, UK, Europe, & Middle East with real-time airway bill tracking.

DELIVERABLE: Door-to-Door Delivery & Customs Clearance
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